SETUP TIME REDUCTION TECHNIQUES



Setup is the time we spend when we change the product that we run on a resource.
For example, cleaning a machine when moving from one product to another or cleaning the working table in a bakery when moving from one floor to another.

In many organizations, the setup may be a complete waste of resources and time since there's no production during setup. The longer the setup, the more money we lose since we could have used that time to make products that we can sell.

How much money cost a setup?

During setup, we keep spending money. We keep paying salaries to all employees (employees who are part of the production and all employees in our organization), we keep paying rent, and we keep paying everything else except direct costs such as those of energy and raw materials. So we can sum up the cost of a setup:
Setup cost = Hours spend X Average Contribution per hour of production
Average contributionper hour of production may be a value that the majority of financial departments hold. It means what proportion of net money we make per hour of production. It is usually calculated as the price that the customer pays us minus the direct cost per product such as energy and raw materials (not employees’ salaries which we will pay no matter whether we produce or whether the tool is idle).

Before we start talking about how to reduce setup let’s start with how much money we save. Setup reduction might consume more resources, so we need to see how much money we save first.

How to reduce setup time?

By using the SMED (single minute exchange of die) method (I will elaborate later) we can reduce the downtime by one (preferably all) of the following, learn more about the SMED from Best Dissertation Writers.

Changing the sequence of the actions we take during the setup
The idea is to do most of the work before we stop the tool or after we start the tool so that the downtime will be as short as possible. We aren't looking to scale back the general setup time, but to scale back the time the tool doesn’t produce that might seem a little difficult, but I will explain more.

Reducing the time for each action
The idea is to find a way to reduce a specific action and make it shorter. For example, if we need to calibrate a packing tool for a specific product, we can do it manually which takes time or use a predefined object that makes it easy for us to get to the right position and saves time. Adding more people to the setup by increasing the number of individuals who work on the setup in parallel.

It is important from the prospect of students to get the all-important information about this technique. Unfortunately, due to the complications, it is pretty hard for them to analyse the effectiveness of this technique properly. For this reason, most of the students contact online dissertation writing service provider to get the required work easily.

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